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Automated Storage and Retrieval System (AS/RS)

A three-dimensional warehouse(The Stereoscopic Warehouse), also known as an automated warehouse (AS/RS, Automated Storage and Retrieval System), is a modern warehousing system that uses high-rise shelves, automated storage and retrieval equipment, and intelligent management systems to achieve high-density storage, precise management, and efficient flow of goods. Its core features include high space utilization, high levels of automation, and strong information management capabilities. It is widely used in manufacturing, logistics, e-commerce, pharmaceuticals, and other industries.

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    Description

    • Structure: Uses steel structure shelves, with heights typically ranging from 5 to 50 meters (and even higher), featuring densely packed storage locations.

    •Stacker crane:- Aisle stacker crane: Moves within the warehouse aisle to store and retrieve goods (speed 1~3 m/s).- Mother-child vehicle system: Multiple stacker cranes work together to improve efficiency.

    • Shuttle:- Four-way shuttle: Can operate on both horizontal and vertical tracks for flexible storage and retrieval of goods.- Multi-level shuttle: Works with elevators to quickly transport goods within a three-dimensional space.

    • AGV/AMR: Used for automatic material transportation within warehouses, seamlessly integrating with high-rise storage systems.

    • Roller/belt conveyor lines: Connect inbound, outbound, and sorting areas.

    • Elevators: Achieve vertical transportation of goods between different floors or shelf levels.

    • WMS (Warehouse Management System): Manage inventory, optimize storage strategies (such as FIFO).

    • WCS (Equipment Control System): Schedule the operation of stacker cranes, shuttles, etc.

    The advantages of 3D warehouse

    comparison dimension

    traditional warehouse

     3D warehouse

    space utilization rate

    30%~50%

    80%~95%

    Human reliance

    Requires a large number of laborers

    Fully automated, reducing human labor by more than 70%

    Access efficiency

    slow (dependent on manual forklifts),

    fast (stacker crane speed can reach 200 pallets per hour)

    Management precision

    prone to errors (manual recording)

    100% accurate (system automatic tracking)

    Applicable scenarios

     low-frequency, small-scale storage

    high-frequency, large-scale, high-value goods.

    Application

    The Stereoscopic Warehouse (3D)
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    Manufacturing:

    • Automated storage of automotive parts and electronic components.

    • High-density management of raw materials and finished products (such as chemicals and pharmaceuticals).

    Logistics and E-commerce:

    • Large distribution centers (such as JD's 'Asia No. 1' warehouse).

    • Cold chain warehousing (automated vertical cold storage)

    Special Industries:

    • Aerospace (storage of high-value precision parts).

    • New energy (storage of batteries and photovoltaic components).

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