Fresh Air Ventilator Production Line
Tsanangudzo yemutsara wekugadzira
• Visual guide assembly system:
• 6-axis robhoti + 3D kamera yekutsvaga nekuisa magonhi ekuongorora (gapu ≤ 0.3mm)
• Simba-inodzorwa kusimbisa axis (8Nm ± 3%) pakugadzirisa hinge screws
• Kuedza kusimba kwemhepo pamhepo:
• EC fan intelligent alignment system:
◦ Laser displacement sensors inoona concentricity (≤0.05mm)
◦ Inodzorera otomatiki kukanganiswa kwekuisa
• Wire harness automation marongerwo:
• 3D waya harness board kutungamira + robhoti wiring (kushivirira ±1.5mm)
• PCB board functional test:
• Flying probe tester inotarisa mabhodhi ekudzora (100% inovhara)
Batsirwa kuenzanisa kuongorora
| Indicators | Traditional production line | automated production line | kuvandudza margin |
| Kukwanisa kwezuva nezuva kwekugadzira (kwekushandiswa kwemhuri) | 200 zvikamu | 650 zvikamu | 225% |
| Assembly defect rate | 2.1% | 0.35% | 83%↓ |
| kugadzira simba rekushandisa | 8.5 kWh pachikamu | 5.2 kWh pachikamu | 39%↓ |
Iko kushandiswa kwekucheka-kumucheto tekinoroji
Kusangana kwevanhu-muchina wekubatana
• Marobhoti anodyidzana (ane simba rekutakura 5 kg) anobatsira mukuisa masensa
• Magadzirirwo ekuchengetedza:
◦ Capacitive skin contact protection
◦ Nzvimbo yebasa laser scanning
AI yekuona mhando yekuongorora
• Mhando dzekuziva kukanganisa:
Green kugadzira tekinoroji
• Kurongedza otomatiki kwepepa resimbi kutsika tsvina (kuparadzaniswa kwemhangura nealuminium nekuchena ≥ 99%)
• RTO kurapwa kwepfapfaidzo pendi yekuburitsa gasi (kubvisa mwero weVOCs ≥ 99%)
