Motorbike Manufacturing Plant Solutions

Lub maus taus automated los ua ke kab ntau lawm yog ib tug niaj hnub tsim system uas integrates mechanical engineering, robotics technology, thiab digital tswj, npog cov txheej txheem tseem ceeb xws li thav duab vuam, cav hoisting, thiab hluav taws xob system kev koom ua ke. Cov nram qab no muab kev txheeb xyuas qhov tob los ntawm peb qhov ntev: cov kab ntau lawm, cov cuab yeej ua haujlwm tseem ceeb, thiab kev siv lub tshuab ntse.The maus taus automated los ua ke cov kab ntau lawm adapts rau ntau yam khoom ntau yam los ntawm kev hloov pauv siab, ua kom cov khoom sib dhos tseem ceeb zoo nrog lub tshuab tsis pom kev thiab kev siv tshuab quab yuam.

Tiv tauj peb

Core workstation technology tsom xam

Chassis vuam chaw nres tsheb

• Robot vuam chav tsev:

◦ 6-axis vuam neeg hlau (FANUC/Yaskawa) ua tiav ntau lub kaum sab xis welds

◦ Laser taug qab txoj kev kho lub sijhawm tiag tiag (piv rau thermal deformation ± 0.2mm)

◦ Cov ntsiab lus tseem ceeb: vuam ceev 1.2m / min, tiv thaiv roj (80% Ar + 20% CO₂)

Cav sib dhos hoisting workstation

• Visual alignment system:

◦ 3D lub koob yees duab nrhiav cav nqa lub pob ntseg qhov (qhov tseeb ± 0.1mm)

◦ Servo hluav taws xob lub tog raj kheej hloov pauv hloov pauv (kev tswj hwm ntau yam 50-200N)

• Bolt ntse ceev ceev

Wheel assembly workstation

• Automated inflation and torque setting system:

• Inflation siab: 250 kPa ± 5% (nrog lub log siab tus kheej kuaj)

• Qag txiv ntoo zawm: 80 N·m ± 2%

• Dynamic balance kho:

• De-weighting precision: 0.5 g, sib npaug qib ≤ G16 (ISO 1940)

Hluav taws xob system integration workstation

• Hlau hlua automated layout:

• Kev taw qhia peb-dimensional wiring board + robotic wiring (bending radius ≥ 5D)

• ECU ua haujlwm kuaj

Kev lag luam-kev daws teeb meem

Fais maus taus ntau lawm kab sib txawv

• Roj teeb pob los ua ke:

- Robots siv thermal conductive nplaum (thickness 1mm ± 0.1)

- Kev ntsuas hluav taws xob (DC 1000V, tsis kam ≥ 20MΩ)

• Kev sib tw lub cev muaj zog:

- Laser calibration ntawm lub cev muaj zog thiab rear diav rawg coaxiality (≤0.05mm)

02 ib

Cov yam ntxwv ntawm kev ua tau zoo ntawm kev sib tw tsheb ntau lawm kab

• Carbon fiber thav duab ua:

• Ultrasonic scanning kom pom delamination tsis xws luag (kev daws teeb meem 0.1mm)

• Dynamic xeem lub rooj ntev zaum:

• Kev ntsuas vibration nyob rau hauv cov xwm txheej simulating ceev txog 200 km / h

Kev sib piv cov txiaj ntsig

Qhov taw qhia	Cov kab ntau lawm	Automated ntau lawm kab	Kev txhim kho margin
lub sijhawm rau ib chav	3,2h ua	1.1h ib	66% ↓
Rov qab tus nqi	2.7%	0.4%	85% ↓
kev siv hluav taws xob	18 kWh/unit	9.5 kWh/m²	47% ↓